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Vacuum Hot-Press Sintering Furnace
Vacuum hot pressing furnaces are mainly used by colleges and universities, scientific research institutions, and other institutions for hot pressing and sintering of inorganic materials, cemented carbides, functional ceramics, powder metallurgy, etc. under high temperature and vacuum conditions, as well as for testing the sintering performance of small samples. They can increase the density of materials and can also be used for hot pressing and sintering under gas protection.
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Structural features of
Vacuum Hot Pressing Furnace
Starting from the internal structure, we show you the unique design logic of vacuum hot pressing furnace products:
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Chamber and heating
Below 1200℃, use resistance wire module for heating
Above 1200℃, use graphite heating element
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Ranging system
The distance is measured by grating ruler, with high precision, the accuracy can reach 0.02mm.
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Temperature measurement system
Tungsten-rhenium thermocouples are used at low temperatures, while infrared thermometers are used at high temperatures.
Tungsten-rhenium thermocouples automatically shut down at high temperatures.
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Control system
PLC+touch screen.
The equipment's operating conditions, temperature, vacuum degree, and displacement data curves can be recorded and viewed at any time.
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Application features of
Vacuum Hot Pressing Furnace
Focusing on actual scene applications, we will highlight the advantages of vacuum hot pressing furnace equipment functions for you:
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The maximum temperature
2000℃
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The ultimate vacuum degree
8x10-3pa.
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Pressure range
The setting below 5 tons can be adjusted arbitrarily, which can be used for sintering or hot pressing tests of small samples to avoid waste of resources.
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Security system
Upper limit alarm, deviation alarm, automatic stop at the end of program operation, no need for human supervision.
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Application industry of
Vacuum Hot Pressing Furnace
Vacuum hot pressing furnaces can cover multiple fields and demonstrate their cross-industry adaptability and practical value:
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Powder Metallurgy Industry
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Ceramic Materials Industry
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Semiconductor And Electronic Materials Industry
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Composite Materials Manufacturing Industry
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Metal Processing Industry
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Optical Materials Industry
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Research Field
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Applied Materials of
Vacuum Hot Pressing Furnace
Aiming at the characteristics of various materials, the core advantage of the product is its compatible processing:
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Refractory metals
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High-temperature alloys
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Powder metallurgy
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Cemented carbide
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Functional ceramics
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Inorganic materials
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FAQ
Focus on answering common questions to provide users with clear and practical usage guidelines:
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Q:What is the pressure range and control accuracy?
A:The pressure range is adjustable up to 5 tons. High quality equipment offers even higher precision, enabling precise control of pressure changes.
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Q:Can process data be recorded and exported in real time?
A:Full-process data recording includes temperature, pressure, vacuum level, displacement, and more. Data curves can be exported for easy process traceability and analysis.
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Q:How to define the hot pressing time for different materials?
A:This depends on the difficulty of densifying the material. Powder metallurgy parts typically require 30-60 minutes, while ceramic composites may require 2-4 hours to ensure sufficient pressure transfer to the interior and eliminate porosity.
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Parameters of
Vacuum Hot Pressing Furnace
Present performance details with accurate data,intuitively showing the core technical specifications of the vacuum hot pressing furnace:
| Types | Working Zone (Diameter x Height)mm |
Maximum Temperature(℃) | Pressure(T) | Sample Diameter(mm) | Power(KW) | Ultimate Vacuum Degree(Pa) |
|---|---|---|---|---|---|---|
| BR-RYL-1616 | Φ160X160 | 2000 | 20 | Φ50 | 40 | 8x10-3 |
| BR-RYL-4040 | Φ400X400 | 2000 | 50~200 | Φ200 | 150 | 8x10-3 |
| BR-RYL-5050 | Φ500X500 | 2000 | 100~300 | Φ250 | 400 | 8x10-3 |
| BR-RYL-6060 | Φ600X600 | 2000 | 300~600 | Φ350 | 500 | 8x10-3 |
| BR-RYL-7070 | Φ700X700 | 2000 | 300~800 | Φ400 | 500 | 8x10-3 |
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Vacuum Hot-Press Sintering Furnace
Production Process
Control of all links from raw materials to finished products:
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1.Materials:
Stainless steel sheets and high-temperature-resistant alloys are selected, meeting vacuum sealing and load-bearing standards.
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2.Cutting:
Cut raw materials according to design drawings using specialized equipment to ensure dimensional tolerances.
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3.Press Brake:
Bends and forms the sheet metal, processing the furnace shell and chamber components with a bending angle accuracy of ±1°.
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4.Machining:
Lathes are used to process precision components such as flanges and connectors, ensuring surface roughness control.
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5.Welding:
Weld the furnace body welds, ensuring airtightness on key components, and perform post-weld inspection.
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6.Steel sheet Metal:
Grinds and trims welded components to ensure a smooth appearance without sharp edges.
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7.Painting:
Electrostatically sprays the furnace shell and dries it.
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8. Assembly:
Install the vacuum system, heating element, temperature control module, cooling system, and tighten connectors.
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9.Testing:
Conduct vacuum tests, temperature rise tests, and safety checks.
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10.Packaging:
Internally cushioned with pearl cotton, externally covered with waterproof film and wooden crates, with anti-collision markings and equipment parameter labels.